Ampoule Linked Production Line

Ampoule Linked Production Line
Main Applications
The production line, which consists of a ampoule wahing machine, sterilizing dryer and ampoule filling and sealing machine, is used in the production of ampoule. It is fit for alternate water and air spray washing of the B type easily broken retort ampoule, hot air laminar drying and sterilizing, and multi-needle filling and sealing.

Features of Ampoule Linked Production Line
The whole ampoule machine is under PLC control, and can be operated with single machine.
The working state of each position, which is displayed by light pole or by man-machine interface, is automatically supervised.
In the clear room, detector can be mounted for site supervision.
With PC automatic checking function, the machine stops automatically in case of failure, and the failure position and trouble shooting can be displayed for easy repair.
The vertical ultrasonic wave washing machine is equipped with over-load protection device for safety.
The sterilization dryer adopts surface cooler technology, realizing no-suction wind and zero discharge.
The filling machine uses step type table for easy washing, with optional peristaltic pump, glass pump and ceramic pistion pump for option.
Visual talking device can be provided according to custemer's requirement.
The application of the servo motor driving, PLC, frequency converting speed regulation makes the control system of this ampoule production line reach the world advanced level.

Technical Specifications of Ampoule Linked Production Line

Model No.	ALX-A ampoule linked production line
Type of unit	KCQ40 ampoule ultrasonic wave cleaning machine SZAL400/32 tunnel sterilization dryer AGS8 ampoule filling and sealing machine	KCQ60 ampoule ultrasonic wave cleaning machine ASMR600/43 tunnel sterilization dryer AGS8 ampoule filling and sealing machine	KCQ80 ampoule ultrasonic wave cleaning machine ASMR600/43 tunnel sterilization dryer AGS10 ampoule filling and sealing machine
Applicable specification	1ml 2ml 5ml 10ml 20ml ampoule	1ml 2ml 5ml 10ml 20ml ampoule	1ml 2ml 5ml ampoule
Max.capacity	1ml 2ml 13200 ampoule/hour 5ml 11000ampoule/hour 10ml 9900ampoule/hour 20ml 6000ampoule/hour	1ml 2ml 21000 ampoule/hour 5ml 16000 ampoule/hour 10ml 12000 ampoule/hour 20ml 7000 ampoule/hour	1ml 2ml 24000 ampoule/hour 5ml 18000 ampoule/hour
Filling precision	Conforming to 《Pharmacopoeia of the People's Republic of China》
Filling pump precision	≤±2%
Qualified product rate	≥99%
Distiller Water	0.25Mpa 50℃ 0.3m3h	0.25Mpa 50℃ 0.45m3/h	0.25Mpa 50℃ 0.6m3/h
Compressed Air	0.25Mpa ≈30m3/h	0.25Mpa ≈45m3/h	0.25Mpa ≈60m3/h
Power	49.44 kw	60.24 kw
Vacuum	Suction rate 17m3 Extreme vacuum 150mbar
Number of operators	3
Outline Dimension	8920×2295×2350(mm)	8920×2345×2350(mm)
Weight	~6300kg	~6400kg

Ultrasonic Wave Washing Machine
Main Applications
Our ultrasonic wave washing machine is ideally suited for automatic washing of various kinds of ampoules. Specifically, it is mainly used for the washing of 1ml, 2ml, 5ml, 10ml and 20ml ampoules.

Features of Ultrasonic Wave Washing Machine
This machine, which is of vertical rotation structure, uses mechanic hand to clamp and overturn the bottle, and washes the bottles by ultrasonic washing and water-air alternation spray.
It employs an overload protection device, making it stop immediately when the main shaft is overloaded.
On the washing control cabinet, there are filling machine's working state feedback light and visual talking or man-machine interface display and control, enabling the operator to know the clean room internal working state at any time.
The washing process is automatically controlled according to the working states of the filling machine and the dryer.

Technical Specifications of Ultrasonic Wave Washing Machine

Model No.	KCQ40	KCQ60	KCQ80
Applicable sizes	1ml 2ml 5ml 10ml 20ml	1ml 2ml 5ml 10ml 20 ml	1ml 2ml 5ml 10ml 20ml
Max production	1ml 2ml 13200bottle/h 5ml 11000bottle/h 10ml 9000bottle/h 20ml 6000bottle/h	1ml 2ml 21000bottle/h 5ml 16000 bottle/h 10ml 14000 bottle/h 20ml 9000bottle/h	1ml 2ml 24000bottle/h 5ml 21000bottle/h 10ml 18000bottle/h 20ml 12000bottle/h
Power	10.54kw
Water consumption	0.25Mpa 50℃ 0.3m3/h	0.25Mpa 50℃ 0.45m3/h	0.25Mpa 50℃ 0.6m3/h
Air consumption	0.25Mpa 30m3/h	0.25Mpa 45m3/h	0.25Mpa 60m3/h
Outline dimension	2170×2230×1400(mm)
Weight	1900kg

Ampoule Tunnel Sterilization Dryer
Main Applications
Our ampoule tunnel sterilization dryer is mainly used on the injection linked production line of pharmaceutical factories. It is suitable for continous drying, sterilizing and pyrogen removing of the washed ampoule or big/small glass medicine bottle.

Features
Using heating of “hot air laminar flow”, it achieves constant and even heating
Short sterilization time, good sterilization effect
High production capacity

Technical Specifications of Ampoule Tunnel Sterilization Dryer

Model number	SZAL400/32	ASMR600/43
Production capability	7000-20000 bottle/hour	11000-30000 bottle/hour
Tunnel air cleaning level	100 class (USA standard 209E)
Power	Machine power: 36.59kw Elec. Heating power:32.4kw	Machine power: 47.39 Elec. Heating power: 43.2kw
Power supply	380V 50Hz(3-phase 5-line)
Noise of whole machine	Less than 80dB(A)
Max. workig temperature	350℃
Bottle outlet temperature	Lower than room temperature+15℃
Outline size (mm)	3150×1400×2350	3150×1550×2350
Weight	1900kg	2000kg

Ampoule Filling and Sealing Machine
Main Applications
AKGFS8 is a new type dual-purpose machine designed for ampoule filling and sealing. It is mainly applicable to 8-needle filling and sealing of 1ml~20ml ampoule and 10-needle filling and sealing of 1ml~5ml ampoule. And antibiotic bottle medicine liquid filling, stopper adding and semi stopper adding are mainly applicable for 2ml~15ml, 8-needle filling.

Brief Introduction
The kind of pharmacy equipment mainly consists of transmission part, bottle inlet part, filling part, stopper adding part, bottle outlet part and hopper framer. Optional peristaltic pump, glass pump and ceramic pision pump are available for you to choose. This machine can be either for single machine production, or for linked production line.

Features of Ampoule Filling and Sealing Machine
You can change the production of antibiotic bottle to ampoule by changing a few parts, or vice versa.
Compact and simple structure for easy maintenance
Step type table of the filling machine for convenient washing
Servo motor driving, PLC, frequency converting speed regulation
The bottle inlet system has mesh-belt transition, rotary plate and screw rod structure.
Direct bottle inlet reduces bottle contamination
The bottle inlet speed can be efficiently controlled for front-rear synchronization.
Reduced screw rod's friction, increased bottle inlet efficiency

Technical Specifications of Ampoule Filling and Sealing Machine

Model number	AGS8	AGS10
Max.production capability	1ml 2ml 22000 bottle/h 5ml 17000bottle/h 10ml 12000bottle/h 20ml 7000bottle/h	1ml 、2ml 24000bottle/h 5ml 18000bottle/h
Number of filling needles	8	8
Filling precision	Conforming to 《Pharmacopoeia of the People's Republic of China》
Filling pump precision	≤±2%
Vacuum tech. parameters	Suction rate 17m3/h Extreme vacuum 150mbar
Power supply	Ac380V/50Hz
General power kw	2.4
Weight kg	About 2000
Outline dimension mm (L×W×H)	3600×1500×1400